There is limited data on studies that have focused on the kinetics, thermodynamics, and characterization of struvite crystallization from alternative magnesium sources. This study focused on thermal analysis of struvite (produced using ferrochrome slag as a magnesium source) and the results indicated that the residual quantities of struvite were lower than the theoretical mass loss of struvite of 51.42%. When using ferrochrome slag (FCS) as the magnesium source, 47.9%, 47.4%, and 46.9% losses in mass were observed for heating rates of 5°C/min; 10°C/min and 15°C/min respectively. The mean activation energies for struvite produced using FCS were deduced using isoconversional kinetic methods and ranged from 49.81to 56.20 kJ/mol which is very similar to the activation energies deduced using MgCl2. The study also focused on the surface morphology, and particle size of the final product at different pH and N:P ratios. The final particle size distribution of the product was significantly influenced by the solution pH. To improve the crystal growth kinetics for both MgCl2 and FCS, a high ratio of N:P molar ratios should be adopted. The product's highest median particle size was obtained using FCS as the magnesium source at a low pH. Median particle size increased with decrease in pH, at a pH of 7.5 the recorded median particle size was 96 µm whilst, the lowest was 31 µm at a pH of 9.5. The highest percent of fines (
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