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Abstract. Current snap-fit design guides recommend sizing snap-fit features on the basis of insertion force and allowable strain during assembly. Retention force information in such guides is often inaccurate, although this is considered to be the primary attribute of the snap-fit after assembly. The authors contend that these (insertion force, allowable strain, retention force) are not the only critical performance criteria for snap-fit features. Designers have to contend with several other constraints and design requirements. Additional performance metrics for snap-fit features are proposed by drawing upon considerable experience with plastic part design issues. Locking ratio, dimensional and volumetric retention force, consideration of the characteristic dimension of the joint and snap-fit, feature stiffness, required over-insertion and consideration of snap-fit strength relative to part strength are proposed to supplement currently used metrics for evaluating and rating snap-fit designs. The applicability of these metrics is illustrated with real-life examples, and their merits and demerits discussed. A chart of achievable locking ratios for different snap-fit topologies is presented for use as a design tool for the initial selection of snap-fit topologies. Its use as a rational basis for selection and optimization of snap-fits is suggested. Adoption of proposed metrics will allow designers to better quantify, and thereby optimize the performance of, snap-fit features. These ideas will be built upon in the future, and used as a basis for a comprehensive snap-fit selection and detailed design tool. [ABSTRACT FROM AUTHOR] |
